Accurate
control of anhydrous ammonia containing both gas and liquid phases is
difficult. Standard
cold flow systems do an excellent job of applying consistent amounts of
anhydrous ammonia over a field, but they don’t provide equal flow to
each injector knife.
Heat
exchangers cool the ammonia below its boiling point before entering a
flow meter and control valve.
With
only liquid present, the valve can exert near perfect control.
However, when the anhydrous goes through
the control valve it loses pressure and boils, creating a mixture of
liquid and gas.
This
mixture cannot be precisely split in a manifold. So distribution among
the knives is random and variable.
The
Equaply™ system increases pressure above the boiling point and splits
liquid at the manifolds, resulting in even row to row amounts.
Strip-till farmers can see the effects of poor anhydrous ammonia
distribution.
In strip-till, corn rows and
ammonia are in the same place. When distribution is unequal some rows
get more vapor and less liquid. Streaking is then visible across the
width of toolbar application. Conventional tillage farmers are less
likely to see uneven distribution. It
is common to over-apply so the rows with less ammonia still have an
adequate amount. Also, ammonia is applied on a diagonal application and
planted corn rows don’t coincide.
Features of the
aNH3 Equaply™
system are:
1.
A pump to boost the pressure of anhydrous ammonia coming
from the nurse tank. This pump
maintains constant pressure of ammonia distributed to knives.
Anhydrous ammonia can be applied consistently over a wide
variation in tank pressure, even on a very cold day.
2. Orifices are used at the manifold for each line going to
an injection knife. These
orifices keep anhydrous ammonia as a liquid until it has been split
equally between the openers or knives
3. A flow control system is used to assure that the
application rate of anhydrous ammonia is constant and to allow for
variable rate application.
4.
The Equaply™ system is unitized for easy installation on
a toolbar.
Installation involves bolting the
main assembly and manifolds to the tool bar.
All major piping has already been
done. Hooking up hydraulic lines
from the tractor and plastic anhydrous hoses completes the installation.
After hook up to the nurse tank
and instrument connections to the controller, the system is ready to
apply anhydrous ammonia.
Description of
the aNH3 Equaply™
system-
Nurse Tank Connection-
The Equaply™ system requires an Acme coupler with high flow globe valve
at the nurse tank. A 1¼" anhydrous ammonia hose connects to a high flow
breakaway at the inlet to the heat exchanger. For high flow rates, the
use of dual tanks is suggested, particularly during cold weather. Also,
we recommend that your fertilizer dealer install high flow 1¼" valves on
the tank outlets in place of the usual 1" valves. The Equaply™
system does not require bottom outlet tanks.
Heat Exchanger-
In systems without pumps, vapor makes most flow
meters inaccurate. A heat exchanger cools anhydrous ammonia below
its boiling point and condenses the vapor phase to a liquid. Once liquid
pressure has been increased by the pump, the anhydrous ammonia is at a
pressure that has a significantly lower boiling point. The Equaply™ uses
specially ported Hiniker heat exchangers for increased flow. Our larger
flow models have two heat exchangers in parallel. A basket strainer
after the exchanger catches solids from the nurse tank. A strainer after
the pump collects particles that could clog an orifice. A safety
valve protects against over pressurization from solar heating when a
charged system is not in use.
Pump- The pump assembly is perhaps the most
important part of our system for equal distribution. We use a
Hypro centrifugal pump with a hydraulic motor because it doesn't surge
like piston pumps. The pump keeps anhydrous ammonia as a liquid
until it can be evenly split at the manifold. This is important because
vapor affects distribution as it takes the easiest path. For example, if
there is a circular manifold on a toolbar which tilts down to the left
on a hillside, vapor will tend to go out of the hose barbs which are
up and to the right. For custom applicators, the most important reason
for a pump is the ability to apply at full rate when it’s cold.
Standard delivery systems have to slow down during late fall and early
spring, when temperature and tank pressure are low, to achieve a desired
application rate.
Flow and Measurement Control- The Equaply™
uses a Hiniker or Raven flow sensor and servo valve. Signals from the
flow sensor go to a cab console which operates the servo valve. The flow
sensor has maximum accuracy because it sees only liquid. We also offer
systems with flow meters and servos to interface with AgLeader Insight,
Raven, and John Deere Greenstar II. To verify equal row distribution, we
highly recommend a gauge tree to monitor flow to the individual rows.
Manifolds and Orifices- After the servo
valve, anhydrous ammonia goes to one or more manifolds controlled by an
electrically operated on/off valve. TeeJet orifices at the manifold are
housed in special fitting assemblies which allow the use of conventional
3/8" EVA ammonia tubing or smaller Teflon® tubing sizes. The fitting
assemblies also connect lines to the gauge tree.
If large rate variations are necessary, we can widen the range with
Impellicone manifolds. At lower rates, the manifolds will be dividing a
mix of liquid and gas which is inherently less accurate than dividing
liquid alone. However, the Impellicone manifolds are the best possible
way to divide this mixture so you will still get reasonable
distribution row to row.
Coming Soon: Single versus Double
Cooler Benefits
Have you seen this before?
A
plugged anhydrous knife can cause you to have that not-so-fashionable
yellow streak across your corn field.
That streak also takes the green out of your pocket.
With the increasing cost of ammonia, it is essential
to know that your fertilizer is being placed correctly into the soil.
A gauge tree helps to ensure that the fertilizer application is
accurate by monitoring the flow pressure to
each knife.

Don’t
lose sleep worrying about if a knife was plugged.
You’ll know that fertilizer was applied
correctly through each knife with a gauge tree.
Gauge
Tree
(option)-
The aNH3 Equaply™
Gauge Tree provides information for
each anhydrous knife. The gauges are numbered and monitor each
individual row. The gauge tree is shown to the right.