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aNH3 Equaply™ System:
Strip-till farmers can see the effects of poor anhydrous ammonia
distribution.
In strip-till, corn rows and
ammonia are in the same place. When distribution is unequal some rows
get more vapor and less liquid. Streaking is then visible across the
width of toolbar application. Conventional tillage farmers are less
likely to see uneven distribution. It
is common to over-apply so the rows with less ammonia still have an
adequate amount. Also, ammonia is applied on a diagonal application and
planted corn rows don’t coincide.
Features of the
aNH3 Equaply™
system are:
4. The Equaply™ system is unitized for easy installation on a toolbar. Installation involves bolting the main assembly and manifolds to the tool bar. All major piping has already been done. Hooking up hydraulic lines from the tractor and plastic anhydrous hoses completes the installation. After hook up to the nurse tank and instrument connections to the controller, the system is ready to apply anhydrous ammonia. Description of the aNH3 Equaply™ system- Nurse Tank Connection-
The Equaply™ system requires an Acme coupler with high flow globe valve
at the nurse tank. A 1¼" anhydrous ammonia hose connects to a high flow
breakaway at the inlet to the heat exchanger. For high flow rates, the
use of dual tanks is suggested, particularly during cold weather. Also,
we recommend that your fertilizer dealer install high flow 1¼" valves on
the tank outlets in place of the usual 1" valves. The Equaply™
system does not require bottom outlet tanks. Heat Exchanger- In systems without pumps, vapor makes most flow meters inaccurate. A heat exchanger cools anhydrous ammonia below its boiling point and condenses the vapor phase to a liquid. Once liquid pressure has been increased by the pump, the anhydrous ammonia is at a pressure that has a significantly lower boiling point. The Equaply™ uses specially ported Hiniker heat exchangers for increased flow. Our larger flow models have two heat exchangers in parallel. A basket strainer after the exchanger catches solids from the nurse tank. A strainer after the pump collects particles that could clog an orifice. A safety valve protects against over pressurization from solar heating when a charged system is not in use. Pump- The pump assembly is perhaps the most important part of our system for equal distribution. We use a Hypro centrifugal pump with a hydraulic motor because it doesn't surge like piston pumps. The pump keeps anhydrous ammonia as a liquid until it can be evenly split at the manifold. This is important because vapor affects distribution as it takes the easiest path. For example, if there is a circular manifold on a toolbar which tilts down to the left on a hillside, vapor will tend to go out of the hose barbs which are up and to the right. For custom applicators, the most important reason for a pump is the ability to apply at full rate when it’s cold. Standard delivery systems have to slow down during late fall and early spring, when temperature and tank pressure are low, to achieve a desired application rate. Flow and Measurement Control- The Equaply™ uses a Hiniker or Raven flow sensor and servo valve. Signals from the flow sensor go to a cab console which operates the servo valve. The flow sensor has maximum accuracy because it sees only liquid. We also offer systems with flow meters and servos to interface with AgLeader Insight, Raven, and John Deere Greenstar II. To verify equal row distribution, we highly recommend a gauge tree to monitor flow to the individual rows. Manifolds and Orifices- After the servo
valve, anhydrous ammonia goes to one or more manifolds controlled by an
electrically operated on/off valve. TeeJet orifices at the manifold are
housed in special fitting assemblies which allow the use of conventional
3/8" EVA ammonia tubing or smaller Teflon® tubing sizes. The fitting
assemblies also connect lines to the gauge tree. Coming Soon: Single versus Double Cooler Benefits
Have you seen this before?
With the increasing cost of ammonia, it is essential
to know that your fertilizer is being placed correctly into the soil.
A gauge tree helps to ensure that the fertilizer application is
accurate by monitoring the flow pressure to
each knife.
Gauge
JBI Enterprises is your authorized
aNH3 Equaply™
dealer.
Visit their Web Site: www.anh3.com |
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